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Barton Electric Welding Institute, National Academy of Sciences of Ukraine

Barton Electric Welding Institute, National Academy of Sciences of Ukraine

Introduction

Introduction

Barton Electric Welding Institute of the National Academy of Sciences of Ukraine is the only research and development unit of welding science and engineering in the former Soviet Union, with a history of more than 80 years. Its business scope covers all fields related to welding, such as various welding processes, welding equipment, auxiliary agents and welding materials, surface engineering, special metallurgy, stress, reliability and life assessment of welding structures. It is the development of aerospace, land, sea and air force equipment and civil industry in the former Soviet Union, Have made significant contributions.

At present, it is the largest landmark unit of Ukraine. With its strong scientific and technological and material foundation, it has become the world's largest welding technology entity, providing advanced equipment and various welding technologies related to welding for various countries and enterprises.

The vacuum electronic welding division is one of the main backbone departments of Barton Electric Welding Institute. It has produced more than 800 vacuum electron beam welding systems and complete sets of equipment for aerospace, machinery and automobile manufacturing, instrumentation and other industries in the former Soviet Union, China, Eastern Europe, Japan, the United States, Germany, the United Kingdom, and South Korea, and has taken the lead in developing alloy steel, aluminum alloy, titanium alloy Vacuum electron beam welding process for linear and spatial curve welds with welding depth from 0.1 to 400mm for copper alloy and other materials.

PATON vacuum electron beam welder

PATON vacuum electron beam welder

In 2000, Barton Electric Welding Institute launched the tenth generation of vacuum electron beam welding equipment, which was recognized and highly praised by the American and German markets.

Barton vacuum electron beam welding equipment has formed a complete series, including external gun (fixed gun) and internal gun (moving gun); It is divided into high voltage (120KV, 150KV) and medium voltage (60KV). Common electron guns are as follows:


Intermediate pressure gun

60kV/6kW

60kV/15kW

60kV/30kW

60kV/60kW

60kV/120kW

High pressure gun

120kV/6kW

120kV/15kW

120kV/30kW

120kV/60kW

120kV/120kW


■ The moving gun guide rail is fixed on the indoor wall, with a maximum sliding range of 12 meters (equipment that has been made).

The total volume of the largest welding chamber manufactured is 1160m3; High pressure gun: 120KV/120KW.

■ Completely eliminate the phenomenon of high-voltage discharge, and work stably and uninterruptedly in the welding system for an indefinite period;

■ The electronic optical observation system, CCDTV monitoring system and real-time weld seam automatic tracking system can realize the omni-directional observation of the weld seam and automatically eliminate the adverse effects of various deviations on the welding accuracy during the welding process.

■ Quickly analyze the spatial distribution of the energy density of the welding electron beam, so as to fine adjust the parameters of the electron gun, always maintain the best beam type of the electron beam, and stabilize the welding quality;

■ Using our own giant vacuum electron beam equipment (8 × eight × 10M) Welding double-layer vacuum chamber, with minimum deformation and residual stress and highest air tightness;

■ Siemens 840D CNC system is adopted, which can control the five axis movement of the electron gun and two rotating axes, and any four axis linkage control. It also has teaching function.

■ Fully consider the human-computer convenient computer control system, equipped with abundant Barton software, so that operators can easily fully play the function of Barton welding system without learning programming and complex vacuum electron beam welding process, and successfully and efficiently complete various welding production tasks;

■ All auxiliary system equipment, such as vacuum equipment, control system components, mechanical walking and servo mechanism, are 100% purchased from European famous brands, so that the new Barton welding machine can reach the best level in the world.

■ In addition to equipment manufacturing, Barton has strong scientific and technological strength to provide users with welding technology for new materials and new structural components, assist users in developing new products and provide vacuum electron beam welding services.

Sales performance of PATON vacuum electron beam welding machine “reference”

Sales performance of PATON vacuum electron beam welding machine “reference”

Country
Project
Owner (or Importer)
1960~1991
Former Soviet Union

More than 100 complete sets of vacuum electron beam welding equipment;

More than 600 sets of electron guns, high-voltage power supply and its control system, SP-30, U250A, ELA-120, etc


Hungary

East Germany

Yugoslavia

Romania

Slovenia

Bulgaria

12 complete vacuum electron beam welding equipment

Several electron guns, high-voltage power supply and vacuum electron beam welding control system


1991~2002
Russia

Two UL-178M vacuum electron beam welding equipment for welding heat exchanger (2001)

OKBM

Nizhny Novgorod,

Welding seam monitoring and automatic tracking system (1999)
NIAT
Moscow
Two sets of weld seam monitoring and automatic tracking systems (2001)

aviation industry

Moscow

Ukraine
UL-157 vacuum electron beam welding equipment specially used for production of combination gear (1998)
DAEWOO
Automobile factory
Japan
Special 30KV, 6KW vacuum electron beam welding equipment for circumferential seam welding in Nb shell (1994)
Sanleng Heavy Industry
Vacuum Electron Beam Welding Equipment and Workpiece Demagnetization Technology (1994)
Sanleng Heavy Industry
150KV, 100KW electron beam energy analyzer (2000)
Sanleng Heavy Industry
12 sets of 60KV, 60KW vacuum electron beam welding equipment (1983~1998)
Hitachi
2 sets of 120KV, 120KW vacuum electron beam welding equipment (19831993)
Hitachi
south korea
60KV, 60KW vacuum electron beam welding equipment and seam tracking system (1999)
South Korea Heavy Machinery Manufacturing Co., Ltd
60KV, 60KW vacuum electron beam welding equipment and seam tracking system (1996)
Halla Industries
britain
Vacuum electron beam welding technology for 80mm thick aluminum alloy parts (1999~2003)
British Space
France
Gradient" Vacuum Electron Beam Welding Technology for Large Components (1992~1993)
Famatum
Vacuum Electron Beam Welding Technology of Titanium Alloy (1995)
airbus
The People's Republic of China
60KV, 3KW vacuum electron beam welding equipment (1994)
Guilin Electronic Institute
Vacuum electron beam welding equipment for thick wall copper alloy parts (1994)

Lubao Non ferrous Alloy Factory

Yantai

CB-101 vacuum electron beam welding equipment, vacuum chamber 1100 × two thousand and four hundred × 1400mm(1996)
CEIEC
CB-102 vacuum electron beam welding equipment, vacuum chamber 2000 × two thousand × 3000mm(1996)
China Precision Machinery Import and Export Corporation
CB-103 vacuum electron beam welding equipment, vacuum chamber 600 × six hundred × 600mm(1997)
ditto
KL-104 local vacuum electron beam welding equipment for 3m diameter shell nozzle (1998)
ditto
KL-105 type vacuum electron beam welding equipment for 90mm thick wall steel parts, vacuum chamber 3000 × two thousand and five hundred × 2700mm(1998)
HBC
CB-106 vacuum electron beam welding equipment, vacuum chamber 2500 × two thousand and five hundred × 2500mm(1997)
CATIC SUPPLY
60KW vacuum electron beam welding equipment (1998)
BAMTRI 
CB-107 vacuum electron beam welding equipment, vacuum chamber 2000 × two thousand × 4000mm(1999)
China Precision Machinery Import and Export Corporation
CB-108 vacuum electron beam welding equipment, vacuum chamber 600 × six hundred × 600mm(1998)
CEIEC
120KV, 6KW bimetal band saw vacuum electron beam welding equipment (1998)
GLESI
KL-110 vacuum electron beam welding equipment, vacuum chamber 2500 × two thousand and five hundred × 5000mm(2000)
ditto
KL-111 vacuum electron beam welding equipment, vacuum chamber 2000 × two thousand × 5500mm(2000)
Wuguo


CB-112 vacuum electron beam welding equipment, vacuum chamber 600 × six hundred × 600mm(2000)
CEIEC
KL-113 vacuum electron beam welding equipment, vacuum chamber 3000 × three thousand × 3000mm(2000)
China Precision Machinery Import and Export Corporation
The tenth generation of Barton vacuum electron beam welding equipment (up to the end of 2005)
Germany
60KV, 60KW vacuum electron beam welding equipment (2002)
Probeam
U.S.A
CB-112 vacuum electron beam welding equipment, vacuum chamber 600 × six hundred × 600mm(2001)
“K+S”
KL-115 vacuum electron beam welding equipment, vacuum chamber 3000 × three thousand × 4000mm(2003)
ditto
KL-118 vacuum electron beam welding equipment, vacuum chamber 4800 × three thousand and six hundred × 6000mm(2003)
ditto

ditto
People's Republic of China
60KV, 60KW vacuum electron beam welding equipment, vacuum chamber 5000 × two thousand × 2000mm
Aerospace Technology Center of School of Materials (former Welding Department), Harbin Institute of Technology

PATON vacuum electron beam welding machine after-sales service

PATON vacuum electron beam welding machine after-sales service

In addition to equipment manufacturing, Barton has strong scientific and technological strength to provide users with welding technology for new materials and new structural components, assist users in developing new products and provide vacuum electron beam welding services.

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